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AUTOMATIC & MANUAL
AIR RINGS

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As the US Sales & Service Distributor of Syncro Srl we provide both Automatic & Manual Air Ring Technology.  These high performance air rings are designed for maximum cooling capacity, productivity and bubble stability; combined with acurate thickness and profile control they result in the absolute best film quality. 

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TYPHOON

TYPHOON 3

Dual Lip Air Ring.  Available in single or multi-inlet.

Newest offering for single inlet Dual Lip Air Ring.
Designed for maximum performance.

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MAIN FEATURES

  • Easy Installation with an average ROI (Return on Investment) of 6-9 months.

  • Fiberglass Chamber with single inlet.

  • Lifting or Elevator System managed for repeatable positioning.

  • Easy Access for Maintenance

  • TECH 2.0: Offers both Temperature and Air Volume Control allowing up to a 75% reduction of the initial profile air.

  • Large Range of Inflation Ratios: Suitable for large and small BURs.

  • Industry 4.0: all Syncro machines can be integrated with third party supervisory controls and ERP systems.

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FLYER

Triple Lip Air Ring. Available in single or multi-inlet.

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FLYER 3

Newest offering for Triple Lip Air Ring.
Designed for maximum performance.

BLENDING & FEEDING
SYSTEMS

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As the US Sales & Service Distributor of Syncro Srl we provide the most diverse line of feeding and blending systems in the industry for any materials. From very low to high throughput applications, batch, dosing, continuous or extremely high accuracy feeding.

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MYBATCH

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SYBLEND

Gravimetric Batch Blender with integrated
weigh hopper for extrusion control.

Gravimetric Continuous Blender with
integrated weigh hopper for extrustion control.

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SYLINE

Stand-alone weigh hopper to manage
extrusion control.

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MAIN FEATURES

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  • PLC Controlled

  • Integrated loading control

  • Integrated Gravimetric Extrusion Throughput Control

  • Excellent dosing accuracy and a homogeneous blend

  • Optional Smartdrayn technology to minimize waste and provide auto cleanout of materials

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WSB

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MGF

Gravimetric Continuous Blender.

Cost effective Gravimetric Feeder.

BLOWN FILM & SHEET EXTRUSION LINES
AND COMPONENTS

Extrusion Automation is the US distributer of Rulli Standard and can supply lines complete with full automation from our various suppliers including installation, start-up, and training.

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Screws, barrels, extruders, other line components are offered with very competitive prices and lead times. 

Rulli Standard was founded in 1960 in Sao Paolo Brazil and today is a world class supplier of blown film and sheet extrusion systems both mono and multilayer lines.

CENTRALIZED CONVEYING SYSTEMS

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Extrusion Automation can supply from individual machine side resin self loaders thru complex systems with Automation.

 

Extrusion Automation engineers can review your application and customize a solution utilizing the highest quality components available in the industry.  

 

We offer component sales thru system design and installation.

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TREATERS

Extrusion Automation is the US Sales and Service Distributor for ME.RO.  

Whenever you have problems of adhesion on flexible materials, corona treatment from ME.RO is the solution. ME.RO has been making corona surface treaters for more for than 50 years, and the equipment is known around the world for reliability and robustness.

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MAIN FEATURES

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  • The high performance ME.RO systems can be used on any kind of materials (plastic and metallized films) found in the packaging industry today.

  • Throughout our history ME.RO has always been working in the field of BOPP-PET film. The production capacity of these systems have reached fast speeds (up to 600 m/min) and large widths (up to 10 m). The developments we provided were to manufacture generators always more powerful (75 kW at the moment) and corona stations suitable to discharge these values of power on the film.

CUSTOM CONTROL SYSTEMS

Extrusion Automation supplies customized PLC based control and Supervisory Systems for any Film Extrusion Manufacturing process.

Coupled with the necessary mechanical components we offer complete line upgrades as well as control systems for new production lines.  Our engineers can evaluate the application and provide a customized control solutions.

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MAIN FEATURES

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  • Retrofit Controls

  • New Line Controls

  • SCADA Systems

FILM RECYCLING MACHINES

Extrusion Automation is the US Sales & Service Distributor for Plasmac, a manufactorer of recycling machines for processing in house film scrap.  Offering both direct extrusion and pre-shredding systems, these machines are PLC based, easy to use and maintain.  These machines offer a small footprint and the lowest energy consumption in the industry.

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ALPHA XS

A small foot print, air cooled pelletizing machine.

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OMEGA

A recycling shredder extruder system.

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MAIN FEATURES

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  • Minimal power consumption

  • Smallest footprint

  • Low sheer

  • Minimal process dwell time

  • Absolute minimal material degredation

  • Highest output/KW installed power on the market
  • Direct extrusion or integrap single shaft (low RPM) shredder offers zero dust
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ALPHA AC

Air Cooled Pelletizing machine.

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ALPHA HC

Pelletizing machine with water bath.

IBC CONTROLS

In combination with a Syncro Bubble Cage, the Syncro Internal Bubble Cooling control is designed to control and manage a blown film bubble automatically by balancing and controlling the inlet and outlet blowers.  Ultrasonic sensors control both the gap to the cage rollers and layflat width.  An additional control valve mounted on the outlet blower provides the fine tuning control.

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MAIN FEATURES

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  • Maintain bubble size relative to the cage (Gap)

  • Controls the bubble inflation/deflation

  • Particularly useful for frequent size changes

  • Measurement resolution 0.1mm

GAUGING

Syncro Srl manufactures a full range of guage measurement technologies that can be coupled with a Syncro Automatic Air Ring to provide precise profile control.  Depending on materials and condition we can supply a non-contact capactive, capactive/inductive, XRAY, Optical, or BETA measurement device, on the bubble or on the layflat, as the thickness feedback.

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This technology is applicable to oscillating haul-offs, oscillating dies, or stationary l

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RAILCAR UNLOADERS & SILO STORAGE SYSTEMS

Extrusion Automation provides Railcar Unloading System for resin flake and pellets from railcar to silo or bin.  We have supplied Push/Pull, Vacuum or Pressure Systems.

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We offer Bin or Silo Storage systems of various material and assemly complete with piping, level detection, inventory monitoring, and all necessary auxillary components.

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Components or turn key systems with engineering, controls and complete installation.

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INSPECTION

As a sales and service distributor for Ace Labs, the EYES Web Inspection System is able to detect all defects that may appear in the film extrusion, converting, and nonwoven process.

Detecting film contamination on the production line results in premium quality products and prevents waste.

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MAIN FEATURES

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  • Modular Hardware to adapt to any application

  • High Scanning Sensitivity for higher accuracy

  • Simple and intuitive HMI

  • Reporting Features
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